SOUTHAMPTON, Pa., Dec. 20 /PRNewswire/ --
Environmental Tectonics Corporation (Amex: ETC) Sterilization Division today
announced the launch of its dynamic new "One-Step" sterilization and drying
process (U.S. patent pending) designed to simplify and reduce production time,
as well as cut product losses and related costs for pharmaceutical
manufacturers.
The pharmaceutical industry is constantly under increased pressure to
develop new products and to reduce the cost of its drugs to the marketplace.
With the introduction of its unique, new sterilization/drying technology, ETC
is making a significant contribution to reducing the overall cost of parental
drug manufacturing.
Residual moisture is an ongoing problem for the pharmaceutical industry
during the processing of bagged stoppers, caps, and line seals used in the
production of parenteral drugs. This moisture problem is further exacerbated
by the fact that items coming out of washers used during the cleaning phase
are often wet when bagged prior to sterilization. Moisture still remaining in
the bags on completion of the sterilization cycle is unacceptable for release
to production and, thus, dictates the use of expensive drying ovens to remove
the moisture. Current processing technique requires that bagged items removed
from the sterilizer on completion of a cycle be transferred to a dry heat oven
for final drying -- for an additional 8 to 12 hour period -- before they may
be used for production. Those processes also carry a significant risk of
contamination or damage to product during such handling. Until now,
conventional sterilization systems have not been successful in delivering
useable product in a single process.
ETC took on the challenge to resolve this industry-wide problem and, after
months of research in its cycle development laboratory, a solution was
achieved. The proprietary approach developed by ETC now permits bagged
stoppers, caps, and line seals to be sterilized and dried in one operation,
without removal from the sterilizer -- and without the use of a drying oven.
This provides a number of significant cost benefits to the customer:
Elimination of the drying oven and related capital cost
Reduction in manpower costs by eliminating the need to unload/load
from sterilizer to oven
Reduction in potential contamination and/or damage to product due to
reduced handling
Savings on the collateral operating and maintenance cost of drying
oven
Savings on the validation costs associated with a drying oven
Savings of valuable plant space, since the oven is no longer necessary
Shorter overall sterilizing/drying cycle time of 3 to 6 hours (vs. an
8 to 12 hour drying time), which provides increased throughput of
usable product
Mike Allen, Vice President, BioMedical Systems and Sterilizer Group
commented, "We believe this new process will greatly benefit companies that
process bagged stoppers, caps, and line seals. This is truly a testimony to
ETC's willingness to take on challenges and make innovative technological
solutions available to the pharmaceutical industry. This, and other,
innovations are part of our continuing initiative to expand ETC's presence in
the global pharmaceutical, research and medical device markets."
ETC designs, develops, installs and maintains steam and ethylene oxide gas
sterilization systems, environmental testing and simulation systems, aircrew
training systems, hypobaric (altitude training) chambers, deep-diving and
clinical hyperbaric medicine systems, public entertainment systems and related
products for domestic and international customers.
This report contains certain "forward-looking statements" including,
without limitation, statements containing the words "believes," "anticipates,"
"intends," "expects," and words of similar import relating to the Company's
operation. There are important factors that could cause actual results to
differ materially from those indicated by such forward-looking statements
including contract cancellations, political unrest in customer countries,
general economic conditions and the risk factors detailed from time to time in
Environmental Tectonics Corporation's periodic reports filed with the
Securities and Exchange Commission, including, without limitation,
Environmental Tectonics Corporation Annual Report on Form 10-K for the fiscal
year ended February 23, 2001.
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